Posts

Chris Hammond
Wednesday, June 10, 2009 1:37:25 AM

So tonight after work I came home to get the starter out of the car and took it back to Autozone, fortunately the lifetime warranty was honored! Though I did have to run off to the Autozone Hub to get the replacement starter. The guy at the hub was kind of lost, but he eventually got everything worked out and I headed home with the new (remanufactured) starter.

So the last starter started off working, but after a few days just started spinning without engaging the flywheel, no grinding either. This one, once all wired up worked like a champ. I even got the car started up for a minute or so. I did all this without hooking up the computer, so I didn’t want to spend too much time keeping it running.

So now was the time, time to hookup the laptop and get the video camera out and record the car actually running! Well I am proud to say it was successful, here’s the video below.

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Chris Hammond
Friday, May 29, 2009 12:50:32 AM

So last night after work I came home with the intention of trying to figure out why the car wouldn’t start. My intentions were to check the positioning of the 36-1 wheel for the VR sensor that drives the Megasquirt/EDIS setup. After checking the positioning of the sensor I was going to do a compression check on the motor. Well I threw those intentions out of the window, I wanted to see if after charging the battery the night before things would be better as the changes from the night before were not completely tested due to the drained battery.

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Chris Hammond
Wednesday, May 27, 2009 12:42:38 AM

So tonight I came home from work and decided it was time to work on the Datsun a bit, after over a week of barely even looking at it when walking in and out of the garage to and fro. Terec came over and helped me out for a bit as well.

The first thing I checked was to see what the starter looked like, I was worried based on the noises that I’ve been hearing that the newly installed starter was bad. Well I pulled it out, it looked fine, as did the flywheel itself, so there went that theory. I put the started back on the car and connected the wires. From there I attempted to start the car again. The grinding happened a bit, but I swear it doesn’t last, and even got less frequent as the night wore on.

Terec showed up as i was attempting to start the car. We spent most of the evening trying multiple things, rewiring the VR sensor for the megasquirt was the main thing. I attempted it multiple ways, running some new wires for the sensor, and trying different combinations of connections on the wires. At the end of the night we really didn’t seem to get anywhere. Throwing the timing light on the car it does appear to be close to the correct timing, though I need to find TDC again tomorrow night and check to make sure that the VR sensor is 60 degrees from the missing tooth on the wheel.

The last attempt at starting the car seemed to only get 100rpm from the starter, so we assume that the battery was drained a bit too much. Because of that we threw it on the charger and called it a night.

Another thing that just struck me, I need to check the compression on the motor tomorrow, that hasn’t been done :(

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Chris Hammond
Monday, May 11, 2009 12:19:41 AM

Working on the car today. Rewired the VR sensor and installed the radiator. Worked on front air dam, and put the exhaust on. Tried to start it, need to rewire the VR sensor again :(

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No luck getting the car running today, will get some supplies this week and prolly attempt again on Wednesday.

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Chris Hammond
Saturday, May 09, 2009 5:42:24 PM

So today we had a garage sale, nothing that resides in the garage was actually sold, but we did sell a lot of stuff that we wanted to get rid of before the move. Post sale the 240Z got some love. Here's the timeline, without times.

Attempt to start the car as is, no dice, turns over but won't fire.

Remove the VR sensor, rewire it the opposite way. Nothing, no signal, looks like the EDIS doesn't see it at all anymore.

Remove VR sensor plug, replace with a different plug, from the box of EDIS supplies.

Crank, what, what you want me to start? Okay, vroom vroom

Run around like a chicken with my head cut off, call Whittle and tell him the news.

Put a fan on top of the car to blow out all the smoke from the garage

Crank crank, damnit, won't start, flooded.

Remove the plugs, dry them off, crank it without plugs to try to get rid of fuel, whoops forgot to turn off the injectors

Turnoff injectors, crank it again, blow out the cylinders with air from the compressor

Insert plugs, wires

Crank crank vroom vroom vroom, turbo whistle

It was a successful day!

So tomorrow I'll get the radiator back on the car, and put the exhaust system on the car, and we'll see what she does then. The car is nowhere near done, but it feels great to have a car that starts again!!!

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Chris Hammond
Monday, May 04, 2009 12:15:41 AM

So I spoke with my Megasquirt Guru last week a few times, and again this weekend, and even had him show up in my driveway to help wrench on the car today!

So yesterday I got up and checked to see if the 36-1 wheel for the Megasquirt (using Ford EDIS) was correctly mounted, meaning, should the mounting have changed due to moving from the 1983 motor, to the 1978 motor. I removed the radiator in order to get to the front of the motor, draining it out was probably a good idea. We had put water in last weekend when getting things ready to start, well the water was pretty darn rusty and dirty when I took it out yesterday, probably need to do that a few more times just to make sure everything gets flushed from the radiator (sitting for 2 years) and the block, which has been sitting for 6 or more years (2+ since it last ran, longer since it actually was used much).

After getting the radiator out of the way I was able to confirm that TDC on the 78 motor is the same as the 83 motor, which makes things easier, I don’t have to have the pulley and 36-1 wheel modified, but it didn’t get me any closer to figuring out why I can’t get the car started.

I ended up bring in the Megasquirt inside so I could hook it up to my Stim and the laptop to figure out if I could see why I was getting a weird RPM signal from it when the computer was hooked up. I wasn’t able to do much there either, but Andy Whittle told me to bring the squirt and the Laptop over to his house on Sunday and he would help me out. Natalie and I went to the gun range, and afterward I had a voicemail from Andy, he was on the way up to my house, talk about service! Andy and I spent a few hours in the garage working on things.

We ended up figuring out that the squirt/stim worked fine on his laptop, which meant that it was a software or hardware issue on my laptop, not the megasquirt. From there he adjusted the fuel map quite a bit, we seemed to be flooding the motor so we dropped a lot of fuel, took all the plugs out and cranked it, trying to get fuel out if it was truly flooded, not much came out.

All in all we weren’t too successful, but we did get it to almost fire up a few times. A few times we got some nice big backfires, once enough that pressure came up through one of the cutouts in the driver’s side floorboard, enough to make my foot jump off the floor. I ended up removing the VR sensor from the 36-1 wheel at Andy’s suggestion and installed a new one, though the plug is backwards on it, so later this week I’ll try it out again, as well as try rewiring the sensor. These sensors are very picky, so we’re not sure if that’s the problem, or something else, but hopefully rewiring it will correct it and the car will start up! Hopefully right? :D

Huge thanks to Whittle for the help today.

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Chris Hammond
Saturday, April 25, 2009 9:59:13 PM

I spent the morning with Dave and Terec helping to finish buttoning up items on the 240Z so we could attempt to start it today. We were successful in getting to the point of attempting to start it, though we weren't successful in actually getting it started, there's an issue or two that I need to track down. Likely issues with timing and firing for the Megasquirt. Because the last time I had the car running was back in August 2007 I've now got a new laptop and don't have it configured for the Megasquirt. I'm hoping to get it setup tonight and try to hook it up tomorrow to see what I find.

Here's the video from today's work.

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Chris Hammond
Wednesday, April 22, 2009 12:07:16 AM

I can’t say I’ve really put any effort into the Datsun on a weeknight in probably the past 20-22 months, tonight I spent a couple of hours in the garage working on a few things to get the motor ready to attempt to start it this weekend. I didn’t get a lot done, but the things I did will save the time I would have had to spend on Saturday doing them. I’ve mostly got the fan in place now, with 4 more bolts to put it onto the clutch. I put the single belt in place, and also hooked up the EDIS trigger on the 36-1 wheel for the megasquirt setup.

I also put the throttlebody and the intake to the turbo back on the car. I put the battery onto the charger so that it’ll be ready to go Saturday. The more I mess with that thing the more I realize I need to get that moved to the back of the car soon after the car runs again, rather than having it sitting up in the engine bay taking up valuable room.

I’ll probably do a few more of these minor buttoning up items tomorrow and Thursday night, leaving for tasks like the radiator and coolant, along with other minor things, for Saturday when Dave and possibly Terec are over to assist.

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Chris Hammond
Sunday, April 19, 2009 6:28:16 PM

A HUGE thanks to Terec for coming over today and helping me with the car. We spent a couple hours this morning and were able to get the engine and transmission into the car, it all worked out pretty well with the only hitch being that all the transmission fluid I put in, came back out :D

After that we hooked up the drive shaft, clutch line, and the speedo cable (which last time the car ran didn’t work anyways). We took a break to go get a rental car for my trip to Indianapolis in the morning. After returning home I drained the fuel cell of the gas that unfortunately has been in there since August 2007 when the car last ran. I barely had enough gas cans to drain it fully, though I did have to put some of the cans into the rental car… I figured out how to safely burn off old fuel though :D

Here are some pictures

Engine installed! Engine installed! Read Engine mount Urethant Steering Coupler

and of course the video!

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Chris Hammond
Sunday, April 12, 2009 12:01:26 AM

So I spent most of the day today in the garage, the first time I've done that in probably 20 months, it was nice! Thanks to Dave for coming over and helping me out for a bit, if he hadn't come over I wouldn't have gotten all that I did, done.

Here's what all was accomplished today.

  • Alternator completely mounted
  • Coolant line run and gasket created
  • Rear main seal replaced
  • Clutch installed
  • Transmission installed
  • EDIS pulley mounted
  • Turbo mounted

The motor is pretty much ready to go into the car now, I just need to finish prepping the transmission cross member by putting in the new bushings, put the motor mounts on, and slide it in the engine bay!

Here's today's video, though we missed the lowering of the motor off the engine stand, the battery died on the camera and I didn't realize.

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And a few pictures at the end of the day

Turbo for the Datsun Turbo for the Datsun The engine reassembled
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